Industrial process automation — robots, Machine Vision, Laser Marking
Complete industrial automation solutions: industrial robots, conveyors, automatic sorting, machine vision systems and laser marking. Full WMS integration.
Conveyor, sorter and printer assets from 5–10 different vendors rarely speak the same protocol. Without an integration layer, each line change becomes a 3–6 month bespoke project and downtime climbs above 8%.
Plant Engineering Managers and Automation Leads integrating multi-vendor hardware into ERP/WMS with strict uptime SLAs.
From kickoff to go-live 90 days
Methodology tested in 100+ implementations. We know every step, every pitfall, every accelerator.
Industrial automation: robotics, machine vision and laser marking.
Rosistem delivers integrated solutions for high-speed identification, quality control and permanent product marking by combining conveyors, sensors, robots, cameras and laser technology. Every project is engineered around PLC-based control systems that talk to production and warehouse platforms (MES, WMS, ERP), so automation data flows back into the business in real time. Typical applications include robotic palletizing, pick-and-place, code reading and OCR, presence and surface inspection, plus laser marking on metals, plastics and electronics.
Robotic cells & palletizing
Robotic cells handle palletizing, depalletizing and pick-and-place for FMCG, automotive and metal parts. Each cell is wrapped in PLC-driven safety interlocks and integrated with the WMS and MES so that every pallet built is logged with its SSCC, pattern and weight. Depalletizing cells feed line-side buffers, and pick-and-place robots work alongside vision cameras for variable-position parts.
Machine vision — code reading, OCR & inspection
Fixed-mount and line-scan cameras read 1D and 2D codes at high speed, perform OCR on lot and expiry strings, and carry out quality inspection (presence, orientation, surface defects, polarity on PCBs). Captured data is cross-checked with the production order in real time, so mis-labeled or defective products are rejected before they leave the line. Camera verification is standard on packaging and FMCG high-speed lines.
Laser marking & serialization
Laser marking produces permanent, legible marks on metals, plastics and electronics — ideal for VIN codes on automotive parts, 2D codes on PCBs, UDI codes for medical devices and high-speed date codes on FMCG packaging. Serialization modules guarantee each unit carries a unique identifier, which is then stored in a central database for recall and audit purposes. This is a regulatory requirement in pharma and automotive.
Integration with WMS, MES & ERP
Every automation line that Rosistem builds is integrated with upstream and downstream business systems. PLC and vision data is streamed to the MES for OEE reporting, to the WMS for inventory and to the ERP for production closing. Custom software written in C# / .NET glues everything together, enabling traceability scenarios that cover raw-material receipt, production, serialization, warehouse put-away and customer dispatch as a single continuous record.
Everything you need, in one system
PLC-based control
Industrial-grade control integrated with production and warehouse data.
Robotic palletizing / depalletizing
Multi-format pallet patterns, mixed SKU, with SSCC labeling.
Pick-and-place robotics
Vision-guided part handling for variable-position products.
1D / 2D code reading
High-speed verification against the production order.
OCR & surface inspection
Lot/expiry OCR plus defect, polarity and presence checks.
Laser marking
Permanent marking for metal, plastic and electronics.
Pharma / automotive / UDI serialization
Regulation-compliant unique identifiers per unit.
Custom C# / .NET software
Bespoke glue layer tying PLCs, cameras and business systems.
Real-world scenarios by industry
Connects with the systems you already run
Runs on any industrial terminal
The application, up close
Key objectives
Five objectives. Complete industrial automation.
Operation 24/7
Industrial robots operate non-stop, without breaks, without human errors. Constant productivity across all shifts.
Zero errors
Automation eliminates human errors in picking, sorting and labeling. 99.99% accuracy guaranteed through Machine Vision.
Maximum productivity
Increase throughput 3-5x compared to manual operation. Production lines optimized for continuous flow.
Traceability
Every product tracked from entry to exit through Machine Vision and automatic coding. Lot, serial, production date.
WMS integration
Automation systems are natively integrated with Warehouse Management System. Automatic commands, real-time confirmations, zero manual intervention.
Features
Industrial automation and robotics systems
From receiving to shipping — every stage controlled, every operation traceable.
Industrial robots
Articulated and SCARA robots for picking, palletizing and assembly. Integration with any conveyor and WMS system.
Conveyor belts
Internal transport systems: belts, rollers, slides. Modular configuration for any warehouse or production layout.
Automatic sorting
High-speed sorters based on barcode, RFID or Machine Vision. Up to 10,000 parcels/hour on multiple lanes.
Machine Vision AI
Product recognition, defect detection, code reading and label verification via industrial camera and AI. 99.9%+ accuracy.
Laser Marking
Permanent laser marking on metal, plastic or glass: serials, lots, barcodes, QR, logo. High speed and maximum precision.
Industrial weighing systems
Dynamic and static scales integrated into the production line. Automatic weight check, rejection of non-compliant products.
Pick & Place
Robotic systems for precise product pick-up and placement. Speed up to 120 cycles/minute per robotic arm.
Native WMS integration
Bidirectional real-time communication with Warehouse Management System. Automatic picking commands, shipment confirmation, live inventory.
Why Rosistem
Fast implementation. Guaranteed ROI. Local support.
How Automation Integrates with WMS
Step 1: Flow analysis and design
Our team analyzes the warehouse layout, volumes, and product typology. We design the optimal automation solution: zones to automate, equipment type, and integration interfaces with WMS.
Step 2: WMS ↔ Equipment integration
WMS sends real-time commands to robots (AMR/AGV), conveyors, and sorters via API or industrial protocols (OPC-UA, MQTT, Modbus). Every movement is confirmed and recorded in WMS.
Step 3: Machine vision and automatic verification
Industrial cameras verify barcodes and product dimensions on the conveyor. Unknown or damaged products are automatically diverted to an exceptions lane for manual inspection.
Step 4: Continuous monitoring and optimization
The automation dashboard shows real-time KPIs: throughput rate, cycle times, error rates per equipment. Proactive alerts identify bottlenecks before they affect production.
Answers to your questions
Which robot manufacturers do you work with?
We have integration experience with Geek+, HAI Robotics, Quicktron, and ROS-based AMRs. For AGV conveyors we work with Interroll, Hytrol, and local manufacturers. We are brand-agnostic — we integrate any equipment with an open API.
How long does an automation project take?
A typical project takes 3-6 months: 4-6 weeks analysis+design, 6-10 weeks WMS+integration implementation, 2-4 weeks testing and go-live. More complex projects (large sorters, AS/RS) can take 9-12 months.
Can I automate partially, without changing the whole warehouse?
Yes. Most often we start with the shipping area (pick-to-light, parcel sorters) or with a receiving line. Modular automation allows gradual expansion without stopping operations.
What ROI can I expect?
Typical warehouse automation projects show ROI in 18-36 months through reduced labor costs (40-60%), increased order accuracy (99.9%+), and increased processing capacity without additional space.
Available packages
Choose the right package
Turnkey projects, configurable per requirements.
Pilot
Proof-of-concept, 1 automated station.
- 1 PLC/robot station
- Process analysis
- WMS integration
- Operator training
- 12-month warranty
Full Line
Automated line: conveyor + pick&place robot + vision.
- Conveyor belt
- Pick & place robot
- Machine Vision
- Laser marking
- MES integration
- 24-month support
Factory
Full-factory/warehouse automation.
- Multiple lines
- AGV + AMR
- Digital twin
- SCADA + MES
- 24/7 SLA
- 5-year upgrades
Prices are indicative, excluding VAT. Monthly or annual billing (10% discount on annual plan).
Ready to implement Rosistem Automation?
Request a free, personalized demo for your company. Our consultant will contact you within 24 hours.